ORGANIZATION
OF THE
MANUFACTURING PROCESS

DEPARTMENT 1 – SEMI-FINISHED PRODUCTS __ DEPARTMENT 2 - MACHINE TOOLS __ DEPARTMENT 3 – MECHANICAL CONSTRUCTION __ DEPARTMENT 4 - FINISHING __ DEPARTMENT 5 – ASSEMBLY, PACKAGING AND SHIPPING

DEPARTMENT 1 - SEMI-FINISHED PRODUCTS

Bystronic 6225 fibre laser cutting system
Automatic loading and unloading, 6000X2500mm work area, 10 kW power, for cutting: carbon steel up to 25mm thick; stainless steel up to 30mm thick with nitrogen cutting; and aluminium up to 30mm thick.

Bystronic 4020 fibre laser cutting system
Automatic loading and unloading, 4000X2000mm work area, 4 kW power, for cutting: carbon steel up to 20mm thick; stainless steel up to 15mm thick with nitrogen cutting; and aluminium up to 10mm thick.

Trumpf 6000x2000 laser cutting system
Automatic loading and unloading, 6000X2000mm work area, 6 kW power, for cutting: carbon steel up to 20mm thick; stainless steel up to 20mm thick with nitrogen cutting; and aluminium up to 15mm thick.

Mitsubishi 4000x2000 laser cutting system
Automatic loading and unloading, 4000X2000mm work area, 8 kW power, for cutting: carbon steel up to 25mm thick; stainless steel up to 25mm thick with nitrogen cutting; and aluminium up to 15mm thick.

Bystronic 4020 Co2 laser cutting system
Automatic loading and unloading, 4000X2000mm work area, 4.4 kW power, for cutting: carbon steel up to 20mm thick; stainless steel up to 15mm thick with nitrogen cutting; and aluminium up to 10mm thick.

Bystronic 3015 Co2 laser cutting system
Automatic loading and unloading, 3000X1500mm work area, 4.4 kW power, for cutting: carbon steel up to 20mm thick; stainless steel up to 15mm thick with nitrogen cutting; and aluminium up to 10mm thick.

Bystronic 4020 fibre laser cutting system
Automatic loading and unloading, 4000X2000mm work area, 4 kW power, for cutting: carbon steel up to 20mm thick; stainless steel up to 15mm thick with nitrogen cutting; and aluminium up to 10mm thick.

BY-JET cutting system
This is a water jet cutting system with a 4000X2000 mm work area. It cuts any kind of material up to 80 mm thick.

Shear 3000
with programmable backgauging system for handling workpieces up to 10 mm thick and 3000 mm long.

Farina 400 press brake
controlled on 5 axes, 400 tonne power with a bending length of 4000mm (25mm-thick Fe steel with L=4000 mm).

Beyeler 320 press brake
controlled on 8 axes, 320 tonne power with a bending length of 4000mm; with automatic bend, spring-back and blank thickness control.

Farina 130 press brake
controlled on 4 axes, 130 tonne power with a bending length of 3000 mm.

Farina 040 press brake
controlled on 4 axes, 40 tonne power with a bending length of 2000 mm.

Ermaksan 060 press brake
controlled on 4 axes, 60 tonne power with a bending length of 2000 mm.

Ermaksan 175 press brake
controlled on 4 axes, 175 tonne power with a bending length of 3000 mm.

Trumpf Trubend 7036 press brake
Electric
controlled on 6 axes, 36 tonne power with a bending length of 1000 mm.

Bystronic Xcite 80 E press brake
Electric
controlled on 6 axes, 80 tonne power with a bending length of 2000 mm.

WITH ROBOT capacity up to 30 kg.

DEPARTMENT 2 - MACHINE TOOLS

CNC turning
Mori Seiki SL15
we have 1 CNC lathe with bar feeder swing 46mm and turning length 600mm.

CNC turning
Doosan Puma 3100LM
we have 1 CNC lathe with loader bar capacity 100mm and turning length 1500mm. Maximum diameter with single workpiece 450mm. Live tools

CNC turning
CMZ TD-45-Y-3200 FANUC
we have 1 CNC lathe with maximum length 3000mm, maximum diameter 600mm and Y-axis for milling. Live tools

Turning/milling
we have 4 centre lathes with a turning length of up to 5 metres, 2 medium universal milling machines and 2 fixed bed models with 3000X1200X1200mm travel.

DEPARTMENT 3 - MECHANICAL CONSTRUCTION

Bar cutting
we have 1 automatic saw for cutting bars in packs up to 600x400mm in size, maximum diameter 550mm; and 2 semiautomatic saws for diameters up to 240mm.

Welding cells
we have 16 fully equipped welding cells for TIG and MAG welding.

Chip-forming machining
2 milling drilling machines, in addition to drill presses of various sizes and 2 radial arm drills up to 1200mm in length ISO 50.

DEPARTMENT 4 - FINISHING

Coating
we have our own liquid coating department.

DEPARTMENT 5 - ASSEMBLY, PACKAGING AND SHIPPING

Assembly, packaging and shipping
For some time now, we have been providing a truly A-to-Z service: a team of specialist fitters have access to the latest equipment for assembling the various parts and the resulting assembled material can then be packaged and shipped.